HS2 high-speed line (UK)
29 piles Ø 1200 mm I 178 piles Ø 1500 mm I 24 piles Ø 1800 mm
Brextor® is a patented attachment for the fast and efficient processing of concrete piles (single piles & all types of pile walls). It works up to 8x faster, is up to 60% cheaper and is healthier compared to all conventional methods.
With Brextor® you can expose the reinforcement bars in just a few minutes and thus create the ideal connection between pile and base plate without risking uncontrolled cracks or spalling. At the same time, Brextor® increases work safety by avoiding physically strenuous activities and working in danger zones. The demolition material is 80% gravel (0-30mm) and can be reused directly on the construction site. This results in a smaller CO2 footprint.
Brextor® is a Swiss quality product that is patented worldwide and has already been used successfully in many well-known construction projects around the world.
Example: The processing time for a pile with a diameter of 1 m and a height of 1 m is only 40 minutes - everything is done in this time. Brextor® can process up to 15 piles a day. The machine impresses with its reliable performance and its efficiency ensures a more precise and predictable working method.
The demolition material consists of 80% gravel (0-30 mm) and can be reused directly on the construction site. Brextor® requires minimal working space. The reuse of the demolition material, the reduced space requirement and the elimination of excavation, transportation and disposal result in considerable cost savings. In addition, there is no need for cutting, which simplifies the work process.
Brextor® ensures perfectly finished piles: No cracks in the pile body, no spalling on the outer skin and no bent or torn reinforcement. The height accuracy is ± 1 cm, which ensures high construction quality and long-term stability.
Pile processing with Brextor® reduces physically strenuous work and minimizes the risk of health hazards such as HAVS syndrome. Danger zones on the construction site are avoided, which increases safety for everyone involved and at the same time significantly reduces the workload.
Thanks to the direct reuse of demolition material (80% gravel 0-30 mm) on the construction site, Brextor® saves resources and reduces space requirements. Less excavation and replacement material, lower transportation costs and a reduction in the burden on landfill sites help to protect the environment and reduce CO₂ emissions.
Step 1: For over-concreted piles, the excess concrete is removed with the milling disk until the reinforcement bars are visible. These are marked, the center of the reinforcement cage is located and a small guide hole is drilled.
Step 2: Milling is performed to the desired height profile. The inner cutter breaks the core tension to prevent cracks in the pile body. The outer cutter breaks the surface tension to prevent spalling on the outer skin of the pile.
Step 3: The specially developed BRC pile head bit with longer crushing arms is used to remove the remaining concrete.
Step 4: Finally, the area between the reinforcements is cleaned with an electric hammer.
Did you know that the manual breaking of bored piles with pneumatic hammers is prohibited by law in Europe in accordance with EU Directive 2002/44/EC? Workers must not be exposed to such vibrations for more than 1 hour per day. Violations can not only lead to serious health problems and irreparable damage, but can also have legal consequences.
Our references speak for themselves
29 piles Ø 1200 mm I 178 piles Ø 1500 mm I 24 piles Ø 1800 mm
43 piles Ø 1200 mm | 104 piles 1500 mm
117 piles Ø 1300 mm
At Brextor®, we have developed a unique tool that allows you to compare the costs between traditional solutions and our innovative Brextor® in detail. Not only will you find the most cost-effective solution for your current project, but also one that offers you the best long-term financial benefits.
With the Brextor® full cost comparison you get:
With this comparison, you will not only find the most efficient solution for your project, but also the one that offers you the best long-term financial benefits.
Request your personal comparison today and optimize your projects with Brextor®!
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